HS Series Mobile Direct-Charge Batch Plant

HS Series

Mobile Batch Plant

The HS Series mobile concrete batching plant eliminates the need for aggregate conveyors and can grow as your production needs increase.

Key Specs

  • Production rate: 40-110 YD³ Per Hour*

  • Agg Batcher can be direct charged by front-end loader

  • No Cranes or Foundations needed with Self Erect Option

  • Multi-flight cement screw feeders up to 12"

Overview

For producers with lower production requirements, typically 40-110 YD³ per hour, Vince Hagan offers a “starter mobile batch plant” version - the HS Series. This plant features a single or dual scale decumulative aggregate batcher, 400 BBL of cementitious storage, 12 yard in-truss cement batcher, and all of the other features of the HT Series plant.

Increase Production Capability as You Grow

Go from 110 to 200 YPH

Increase production by as much as double with the addition of an overhead aggregate bin, optional HCA silo, and bin-feed conveyor.

HS Series Batch Plant can accommodate an Aggregate Bin for expanded production

Features

  • Hydraulic Self Erect System Available - No Cranes Needed

  • Optional Upgrade of 65 - 100 Ton - 3 or 4 Compartment Agg Bins

  • 900 BBL Total Cement Storage with Optional HCA Silo

  • Gravity Cement Discharge

  • Smart Plant Tech

  • Erects & Operational in 8 Hours

  • Jet-Pulse In-Truss or Silo-Top Dust Collection System with Auto-Dust Reclaim System

  • Multi-Flight Cement Screw Feeders up to 12”

  • 3-Ply Vulcanized Conveyor Belt (Belt Speed 380 ft./min. up to 650 ft./min.)

  • Weighed Water Batcher

  • 24″ to 48″ Batch Transfer Belt

  • 12 Yard Aggregate Batcher

  • 12 Yard Cement Batcher

  • Pre-wired in EMT conduit to (NEC) National Electrical Code

  • Folding Walkways & Handrails (optional)

  • Motor starter NEMA panel is ULC certified

  • Air and water pre-plumbed on the plant

  • All batchers are NTEP certified

  • Plant is completely erected and tested at the factory prior to shipping

  • Eliminates one additional load of freight with the exclusive in-truss dust collector

  • CPMB (Concrete Plant Manufacturers Bureau) rated and plated

  • *All production rates theoretical

In-Truss Cement Silo

400-500 BBL cement storage, largest in the industry (4 FT³ per BBL). In-truss frame design includes fill pipe, pressure relief valve, piped aeration system, manhole, and dual discharge with emergency slide gates. Optional split silo available.

PLC Based Dust Collection & Auto Reclaim

This high efficiency system travels with the plant. It eliminates the need for a stand alone unit, and reduces freight requirements. The silo top dust collector becomes a choice along with an optional auto-recycle system.

Overhead Aggregate Storage Section

45-100 ton capacity and hinged bin walls for transportation. Dual heavy-duty discharge gates for each compartment. Vince Hagan offers the largest aggregate bin that travels with the plant.

Electrical Controls

All plants are wired and ready to accommodate automation/batch control systems. Electric solenoids have manual override capabilities. Factory wired using EMT conduit, NEMA main disconnect panel with motor starters and circuit breakers. Foreign voltage requirements available upon request.

Greaseless Bronze Bushings

Ultra-low friction bushings eliminate greasing requirements for all gates.

Smart Lube System

This upgrade in the SmartVH™ package applies consistent lubrication to all components and alerts user to low volume or interruptions.

Air Supply

Factory mounted and plumbed air-compressor, sized to meet plant requirements. Complete air piping mounted on the plant. Desiccant or refrigerant air dryers are also available.

Work Platforms & Walkways

Safety without compromising portability. Include this option for easy accessibility and maintenance. Folds up and travels with the plant. All platforms and walkways can be painted in any of our safety colors.

Retractable Self Erect

Protects the hydraulic cylinders from the caustic environment by retracting back into the cylinder housing following plant erection.

Screw Feeders

Twin 10” or 12” screw feeders. Fastest available with 1/2 pitch initial flight to prevent packing. TEFC electric motor, inspection plates, clean outdoors, and emergency reversing motor starters.

Smart Plant Tech Package

The new SmartVH™ Plant Monitoring System utilizes Bluetooth and an array of sensors placed on major mechanical components to monitor, log data, and issue alerts in real-time via a mobile app (on Android & Apple devices). These sensors alert your plant manager when maintenance or repairs are required based on operating trends mitigating plant downtime and reducing maintenance costs. In app reminders simplify the supervision of scheduled maintenance tasks for plant managers. Smarter Plant. Better Profit.
I/O Remote PLC Based Communication

Optional Upgrade

  • Innovative design minimizes downtime
  • Ethernet communications eliminates expensive control cables and plant wiring
  • Highly secured Remote Access
  • Real Time Maintenance Monitoring with Fault Detection Indications
  • High reliability, even in caustic environments
  • Reduces traditional conduit and copper wiring vulnerable to theft
Enclosed Air Bank

Allows for ease of maintenance. In addition, it’s a must have feature for colder climate operations, protecting air operating components against freeze conditions.

Bolt in Aggregate Bin Liners

Allows plant operator to easily order and replace new AR400 liners without the costly time-consuming install that normally requires cutting-out old and welding-in new.

Proximity Switches on Heavy Duty Gates

New proximity sensor switches now replace traditional limit switches with moving parts. Proximity sensors have zero mechanical parts that increase higher reliability, work especially well in caustic environments. VHC standard gates are the heaviest duty in the industry.

Bolt on Riser

Allows customer the choice to elevate the plant an additional 12, 18, or 24 inches. This feature increases the discharge elevation of the plant and gives flexibility of adding a loading ramp to increase dry-batch feed rates and also utilization of paving mixers.

Plant Base Cleanout Ports

Allows plant operators to easily remove material buildup in usually hard to access areas in silo cones and cement batchers.

Silo Capacitance Probes

Offers interference free operation with more reliability and longevity.

Extra Ducting Cleanouts

Offer greater accessibility to clean out residual debris that builds up over time in the dust collection ducting.

Slide Gate with Crank

Offer an easy crank hand wheel to easily and quickly open or close the gate in emergency situations or standard routine maintenance.

Butterfly Valve Option

Accommodates the choice of either an 8” or 10” butterfly valve on the cement batcher.

E-Style Bearings

Heavy duty bearings for longevity and ease of maintenance.

Air Pulse Valve Shutoff

Allows for individual valve shutoff on pulse-jet dust collection systems. This feature provides easier troubleshooting and maintenance.

Weighed Water Batcher

When high production is required, there is no other process more rapid then gravity discharge of water from a surge tank directly into the water scale and gravity discharge from scale into mixer.

Add-Ons

Silo-Top Dust Collector

Quick Clamp Design

Dust Collection

Silo-Top

245 FT² Cloth Area & 600 ACFM

In-Truss Dust Collector

Easy Travel

Dust Collection

In-Truss

1083-1203 FT² cloth area & 6500-7200 ACFM

Conveyors

Mobility & Durability

Batching Equipment

Conveyors

Mobile & Stationary Options

Hydraulic Self Erect Mobile Plants

An optional upgrade, the hydraulic self erect package can be added to the mobile plant, auxiliary silo, conveyor, and horizontal shaft mixer. Our original design allows cylinders to retract, protecting them from the caustic environment.

Specifications

Standard Models HS Series HT Series SHT/CM Series
Capacity (theoretical) 40-110 Yd³ Per Hour (Transit Mix) 120-180 Yd³ Per Hour (transit mix) 180-300 Yd³ Per Hour (Central Mix)
Axles (dual tires, 10-hole wheels & air brakes) Triple Triple Four
Discharge Height (steel clearance) 14’-2” 14’-2” 14’-10”
Overhead Bin, 3 or 4 Compartments
(both sides fold down for travel)		 Direct Charge to Batcher 65 ton/48.1 Yd³
yes		 80 ton/59.2 Yd³
yes
Aggregate Batcher Size 12 Yards - 40,000# 12 Yards - 40,000# 12 Yards - 40,000#
4 Point Load Cell 20k Each Yes Yes Yes
Aggregate Batcher gates 2 Double Clam 2 Double Clam 2 Double Clam
Transfer Belt Conveyor 36”/30hp
380 fpm		 36”/30hp
380 fpm		 48”/60 hp
650 fpm
Deep Troughing Idlers 35 degrees 35 degrees 35 degrees
Cement Silo (in-truss design) 400 bbl/1600 FT³ 400 bbl/1600 FT³ 500 bbl/2000 FT³
Cement Feeders, Multi-flight
(reversible & independently controlled)		 Twin 12”/25hp/240 cfm
yes		 Twin 12”/25hp/240 cfm
yes		 Twin 12”/25hp/240 cfm
yes
Cement Batcher Size 12 yards - 10,000# 12 yards - 10,000# 12 yards - 10,000#
4 Point Load Cell (3k Each) Yes Yes Yes
Cement Batcher Discharge 10” butterfly 10” butterfly 10” butterfly
Water Meter (piping to discharge) 3” turbo 3” turbo 3” turbo
Air Compressor 15 hp 15 hp 20 hp
Electrical Service (pre-wired in emt conduit) 460v/3ph/60hz 460v/3ph/60hz 460v/3ph/60hz
Travel Dimensions:
Length (king pin to rear)
Width
Height
Weight		 61’-0”
12’-0”
14’-6”
52,000#		 61’-0”
12’-0”
14’-6”
64,000#		 65’-6”
12’-0”
14’-6”
87,000#

Plants in Action

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